Diesel / LPG Bi-Fuel
(Where combining diesel and LPG gives benefits where the some of the parts is greater than the whole)
Gas Power UK Ltd are one of the leading installers of advanced LPG systems for commercial diesel engines.
Unlike conventional LPG conversions for petrol engines, a Bi-Fuel Diesel/LPG conversion enables both diesel fuel and LPG to be injected at the same time, reaping many benefits and overcoming all of the early problems that such conversions suffered from.
Our conversions utilise advanced electronic control systems to make the engine run more efficiently, increasing the temperatures inside the combustion chamber and ensuring that more of the diesel fuel is burnt (typically, commercial diesel engines only utilises 82% of the fuel injected).
Not only does this benefit the fuel efficiency of the engine but also reduces the production of soot and un-burnt hydrocarbons. It does not increase engine horsepower but does improve the torque curve - a real benefit in commercial operations.
Gas Power UK is proud to announce that they have been contracted to install conversions for a number of local company fleets and are able to talk to you today about your own Bi-Fuel Diesel/LPG Conversions.
Some Case Study Pictures
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A Short History of Diesel Enrichment
Cleaning Up Emissions
Mr Hubart an eminent mathematician, had predicted that inexpensive crude oil &fuel would cease by the year 2005, so to prolong the life of the oil fields, experiments were started to reduce our dependency on crude oil. In the late 1980’s experiments were being run to clean up the emissions produced by all the common fuels. Catalytic converters to reduce CO, and CO2, on petrol engines, and additives to diesel to reduce soot and particulates.Combining Fuels
Experiments during this time by engineers had differing results as they tried combinations on fuels to propel vehicles, one of these was LPG and diesel, others were CNG and vegetable oil, Petrol and diesel, Alco-fuels and synthetic fuels. It was reported that a static single stroke diesel engine could run on 10% diesel and 90% LPG but when this was repeated in a road vehicle, the engine suffered from star-fire as the fuel burned trough the top of the piston, and the engine was destroyed, after that 2 Cummings engines running on 50-50 Diesel / LPG also suffered from Star-Fire, when the mid 1990’s arrived most systems were using 10-30% LPG and 90-70% diesel, delivered to an engine via a mixer unit and allowing the Nock sensor a device that senses over fuelling that is fitted to the engine and thereby reduce the diesel (lots of engines died of star fire at low revs).The Challenge
The problem was the mix LPG / Diesel was too much at low rpm so the maximum savings of these early systems would be as low as 5-10% fuel cost savings. We have now moved away from that type of system and our competitors who are still using the Nock sensor to trim back diesel, we on the other hand are controlling both fuels simultaneously which means that we have fuel cost savings across the whole of the RPM range not just when the vehicle is driving against the fuel limiter. We are reducing pollution and improving MPG and can prove that the engine life will be extended just like the petrol engines that run on LPG.Why do we get a saving from combining the two fuels?
If we look at the chemical makeup of fuels a two patterns emerge:- The bigger the molecule the slower the burn.
- Liquids and gases burn in different ways
Some Theory On Hydrocarbon Combustion
| Hydro carbon | State | Burn% | Atmospheric pressure |
Burn |
| Methane C1H4 | Gas | 99.7% | Combustion starts with a bang and finishes with a fizz | Explosive |
| Ethane C2H6 | Gas | 99.5% | Combustion starts with a bang and finishes with a fizz | Highly Flammable (plus) |
| Propane C3H8 | Gas | 99% | Combustion starts with a bang and finishes with a fizz | Highly Flammable |
| Butane C4H10 | Gas | 98% | Combustion starts with a bang and finishes with a fizz | Flammable + Hot Burn |
| Pentane (Petrol) C5H12 | Liquid | 97.5% | Combustion starts with a fizz and finishes with a bang | Burn |
| Kerosene (Paraffin) C6H14 | Liquid | 90% | Combustion starts with a fizz and finishes with a bang | Slow burn |
| Diesel C7H16 | Liquid | 82% | Combustion starts with a fizz and finishes with a bang | V Fast Fizz |
| Light engine oil C8H18 | Liquid | 78% | Combustion starts with a fizz and finishes with a bang | Needs to be heated before combustion |
Add one molecule of propane and one molecule of diesel C3H8 (99% burn) + C7H16 (82% burn) = C10H24, which is the same molecular weight as 2x C5H12 = 2 x Petrol (97.5% Burn), the two fuels have a similar chemical burn to that of Petrol.
This is now known as homogenised burn or a chemical burn.
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Diesel / LPG Bi-Fuel
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