Want to know the process of converting your vehicle to LPG? Well here it is the
step by step.
You contact us for a quotation and to discuss the various
options available for your particular vehicle.
Once the conversion is agreed payment is made and you
vehicle is book in. We can drop back to the Exeter Main
Line station and arrange to collect you after conversion if required. We also
have courtesy cars but they are loaned out on a first come basis with the
customer providing insurance. so you need to book in advance to avoid
disappointment
The first job for us is prepping the vehicle bubble wrapping
the wings, and covering the seats with a seat covers, covering the gear leaver,
hand break, steering wheel with cling film.
Then we start by
planning the installation on your vehicle, identifying the location of the tank that you have
chosen, best position for the interior switch as well as the system electronics
and finally planning what engine work will be needed to locate the LPG
injectors.
We source new gaskets etc as needed and remove the inlet
manifold which is then drilled, tapped and cleaned. and reinstalled after the
injector nipples have been installed. At the rear of the vehicle
the new LPG tank is installed and plumbed in along with the new filler. All bare
surfaces are painted and sprayed with anti-rust compounds as needed.
The fuel pipe and wiring is then installed underneath the
car taking care not to foul moving components and everything is clipped or strapped to
secure it.
Next the wiring is installed into the engine bay, the ECU
fitted discretely and all connections are soldered and secured. The interior
switch is fitted where it can be seen and accessed easily.
The vaporizers and filters are next installed along with
the gas injectors ensuring that it looks neat and tidy and does not interfere
with any underbody items. The vaporizers are plumbed into the cars cooling
system and the system then checked for water leaks.
A small amount of LPG is then added to the tank and the
entire system is checked for security and any leakage using special detectors.
All joints are inspected for physical security. The system is then filled and
the engine run on Petrol until it reaches normal operating temperature.
Using a laptop and dedicated software, the ECU is then
calibrated for use on Gas and the vehicle is taken for a test run during which
the ECU 'learns' the correct settings (also called Mapping). Finally the system
is fine tuned for optimum economy and idling.
You arrive to collect the vehicle, and you receive training in filling the vehicle, your
LPGA Certificate of Conformity, and Gas Power UK Ltd customer Handbook which has
datasheets that you can give to your servicing
garage that explains spark plug gaps, and any cautions that they should be
aware of, the hand book also lists your free services 1000, 5000, 10000, 20000
miles.
Your drive away using LPG the cheaper alternative, We expect you back after approximately 1000 miles so that we
can perform the final checks and first service.